MachDatum Engineering

Digital transformation for manufacturers, built by engineers who work on the floor.

Custom software, industrial IoT and shop-floor integration — from machine connectivity and process monitoring through to quality, audit and traceability systems.

Manufacturers we’ve built for

  • Royal Enfield
  • Larsen & Toubro
  • ZF
  • Isuzu Motors
  • Velan Valves
  • Shanthi Gears

Every manufacturer eventually hits the same wall

Quality certificates, audit trails and non-conformance records that live in Excel, in email, and in someone’s memory. The data exists — it just cannot be trusted, found, or signed off without someone spending a day assembling it.

MachDatum Engineering builds the software that gets that data into a system, without forcing a generic off-the-shelf tool onto a process that does not fit one. Here is what that looks like in practice.

Selected projects

Client names are withheld; the work is described as delivered.

2,496manual readings eliminated every day

Carbon products manufacturer

Wireless process monitoring for kiln operations

Custom battery-powered BLE thermocouple readers on rotating kiln drums, replacing 2,496 hand-taken readings a day — and catching the temperature drift that spoils a whole batch while it is still correctable.

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Zeromanual collation left in the process

Tier 1 automotive gearbox manufacturer

Digital quality certificate for gearbox assemblies

Four quality data streams unified into one platform, generating tamper-proof digitally signed certificates with no manual collation.

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3 hrssaved on every charge plan

Tier 1 automotive gearbox manufacturer

Nitriding process optimisation for gearbox components

An optimisation engine for nitriding charge planning — three hours saved per charge and 10% more furnace utilisation from smarter fixture packing.

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80%less manual effort processing certificates

Industrial valve manufacturer

Assembly digitalisation and digital valve test certificate

OCR and LLM extraction over unstructured supplier certificates, joined to hydro testing and ERP data — 80% less manual effort per certificate.

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5utility streams on one platform

Industrial gas and utilities operation

Utility monitoring and safety automation

Five utility streams and four meter vendors integrated over Modbus, RS485, SunSpec and PLC onto a single platform, with real-time gas and oxygen alerting.

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Also delivered

3audit functions unified

Automotive OEM

Audit module digitisation

Manufacturing quality, supplier quality assurance and integrated management system audits digitised into a single system, with findings, ownership and closure tracked end to end.

FullNCR/CAPA lifecycle digitised

Commercial vehicle manufacturer

NCR and CAPA process digitalisation

The full non-conformance and corrective action lifecycle digitised into a structured process application with defined ownership at every stage.

2020live continuously since

Tier 1 automotive gearbox manufacturer

Maintenance and ticketing platform

Role-based checklist permissions, a ticketing and operator-performance dashboard and reassignment logic, layered onto a maintenance platform we originally built for the same plant.

2019our earliest engagement on record

Precision gear manufacturer

Machine monitoring and multi-vendor dashboard

Interfaces built to both FANUC and Siemens 840D controllers, with a single dashboard integrating and analysing data across two controller families.

Why MachDatum Engineering

A specialisation, not a portfolio

Every engagement below solves the same underlying problem for a different manufacturer — getting quality, compliance and audit data out of spreadsheets and into a real system. That is a practice, not a general dev shop.

Long relationships, not one-off builds

Three separate engagements with the same gearbox manufacturer, a valve-manufacturer relationship spanning multiple phases, and systems still on active renewal years after handover.

Software and hardware, one team

Custom applications alongside PLC, CNC and sensor integration — including hardware we design and build ourselves when nothing off the shelf survives the environment.

Built to run without us

The oldest system here has been in daily production since 2020. We are measured on what keeps working after handover, not on what demos well at go-live.

Have a process that still runs on paper?

Tell us what it is and how it works today. We will tell you honestly whether it is worth building, whether our CMMS already covers it, or whether you are better off leaving it alone.